3D printing

3D Printing Technology Guide

3D Printing is now one of the fastest-growing fields due to its uncountable advantages and unimaginable potentials. From developing prototypes to creating replacement parts, from reconstructing fossils to designing customized consumer products, the 3D printing technology uses are expanding each day.

3D printing technology is now playing a significant role in nearly all major industries across the globe, and its impact will keep on growing as more and more people and industries gain access to the amazing 3D printing technology.

What are 3D printers?

 3D printers

3D printers use computer-aided design (CAD) to produce three-dimensional objects. The 3D printed items are made from a variety of materials, including powders, to molten plastic.

Also referred to as – “additive manufacturing,” 3D Printing involves layers of different materials to produce a three-dimensional object. The commonly used layering materials include composites, plastic, and bio-materials; these materials are used to create items of different shapes, sizes, colors, and rigidity.

These printers act similar to 2D inkjet printers and used a layering method to produce the desired design and object. 3D printers create objects from the ground up and stack layers on top of each other until the desired object shape is achieved.

One of the biggest reasons behind these printers’ widespread popularity is the extreme versatility and flexibility of creating various customized objects. From printing consumer objects from plastic-like sunglasses, phone cases, bike handles to utilizing carbon fiber and metallic powders to print extremely strong industrial products – 3D printers have endless possibilities.

How Do 3D Printers Work?

3D-Printing gif

As mentioned above, 3D printers are from the additive manufacturing family, and they utilize a similar printing method as the traditional inkjet printers. 3D Printing is a revolutionary technology that uses a combo of hi-tech software, powder-like manufacturing materials, and precision tools to produce 3D objects from scratch.

The process of 3D Printing begins with making a digital 3D model, which you can develop of download from a 3D model repository. If you are creating it yourself, you will use a 3D scanner, haptic device, app, code, or a 3D modeling software.

3D Modeling Software

There are various 3D modeling software tools that you can use, including software designed especially for industrial use that costs thousands of dollars per year. Nonetheless, there are also open-source software that are available for free.

If you are a new to 3D printing technology and wish to dip your toes in the world of 3D Printing, then we recommend free software that works in your browser. You can find beginner-friendly options that come with instructions and tips to help you along.

Once the three-dimensional model is finished, you will prepare the file to send it to the 3D printer; this process is called slicing.

Slicing

Slicing is the process of dividing a 3D model into thin horizontal layers using a slicing software. After your file is sliced, it is ready to be sent to the 3D printer through the internet, USB, or SD. The model is then printed as per the sliced layers.

A built-in slicer is also available in some 3D printers in which you can input raw .stl, .obj, or even CAD files.

How Have 3D Printers Revolutionized Various Industries?

With unlimited possibilities, 3D has the ability to fulfill any additive manufacturing role in almost every industry. From being widely used for prototyping, 3D printing technology plays a vital role in producing finished products at a fraction of the product’s actual cost.

As discussed above, 3D printers have revolutionized nearly all industries with its incredibly flexible technology; not only if we talk about the incredible versatility in the usable material options, but also the impressive range of designs and objects that 3D Printing can flexibly print.

3D Printing is a revolutionary technology not only because of its incredible flexibility. But it is also exceptionally accurate and ultra-fast at manufacturing even the most complex designs, making 3D printing technology a promising manufacturing tool for the future with its possibilities still being discovered.

3D printers have also revolutionized prototyping, and it is now being known as the “rapid prototyping technology.” Industries across the globe are now making the best use of the 3D printing tech to produce prototypes within a few hours and at an impressively low cost instead of investing months and millions of dollars on developing prototypes for research and development purposes.

Several businesses worldwide that have been using this technology for years now claim that 3D printer has speeded up their R&D prototyping speed by ten times and lower the cost by five times.

This is fantastic news for nearly all industries across the world. Some sectors that are popularly utilizing 3D printing technology include:

  • Customized consumer products, including footwear, furniture, jewelry, decorative pieces, and more.
  • Medical products, including dental products, medical equipment, prosthetics, and more.
  • Industrial products, including prototypes, manufacturing tools, functional end-use parts, and more. 
  • Educational products, including learning material, low-budget scientific experiments, and more.
  • Architectural, reconstruction, and restoration products.

Top 7 Industries Using 3D Printing

3D printing technology can be found in almost every sector because it offers an innovative solution for modern problems. Following are some of the amazing ways 3D printing is changing lives:

Aerospace Technology

How about 3D Printing a working rocket ship that will take you to space? Printing aerospace technology is now possible thanks to pioneering companies like the California based company Relativity Space. And they are now fully prepared to launch its first conceptualized rocket; the Terran 1that was printed a few days.

The custom printed rocket with fewer parts than an actual rocket is created using proprietary alloy metal. The Terran 1’s total payload capacity is upto 1,750kg.

Education

With the rapidly growing popularity of the 3D printing industry, education institutes are now rushing to make sure that students make most of this cutting edge technology for research and educational purposes.

3D printers’ incredible technology will help create means to introduce more engaging education methods that will help stimulate students’ creativity and open doors to faster and cost-effective R & D possibilities.

From printing educational models and tools to convey lesson plans to primary students to Ph.D. students utilizing the revolutionary 3D printing technology for research – 3D printers have opened a whole new world of endless possibilities the education sector across the globe.

Prosthetic Limbs and Organs

3D Printing has truly revolutionized the prosthetics field by bringing down the cost of producing a prosthetic limb.

Previously, a traditional prosthetic hand, arm, leg, or foot would cost hundreds of thousands of dollars, reducing its accessibility. It also took them a long duration to produce it using traditional techniques. However, 3D printed prosthetics are much cheaper and quicker to make. The only drawback of 3D printed prosthetics is that they are not as high quality as professionally created variants.

The possibility of 3D printing organs in the near future is also in the cards, as the technology progresses. With doctors’ help, engineers are currently working on innovative, revolutionary 3D printers that can print working organs for transplant patients.

This astounding technology will allow doctors to print hearts, livers, and kidneys from scratch using the exact specifications of the patients. The organs will be created using living cells and polymer gel (bioink), which will replicate actual human organs. This technological advancement will reduce donor waitlist and save thousands of lives globally.

Housing

The housing crisis is a global problem that affects millions of people globally. Many people have to live on the streets due to the shortage of affordable housing. To curb this issue, governments and non-profit organizations are using 3D printing technology to print homes.

One non-profit organization is using a large industrial-sized printer to make 500 square-foot homes in under 24 hours. These homes have walls, windows, and doors and are being used by people around the world.

Construction

Since the use of 3D Printing continues to grow across many industries rapidly, it has also been adopted in architecture to provide innovative, cost-effective solutions that are revolutionizing the field. Thanks to 3d Printing, materializing projects are quicker and more precise.

Architects are using 3D printing technology to develop precisely detailed models of buildings. Previously, they were only limited to using CAD software to design structures. However, with 3D Printing, they can convert CAD files into 3D printed models.

Having 3D structures makes it easy to modify and test different structures more quickly and affordably to assess their market potential. The technology also helps in reducing material waste and encourages further innovation in design.

3D printed models also make it easier for architects and clients to convey ideas and get feedback.

Food

Now there is a new way of preparing delicious food by 3D Printing. This technology is truly an amazing feat as printers print food right before your eyes using pureed ingredients like tomatoes and chicken.

Through 3D Printing, you can print your favorite dishes, including pizzas that are perfectly safe to eat. There is one catch though the technology is slow, and you have to ensure the printer is kept clean and hygienic.

Personalized Products

Personalized products are in high demand because off-the-shelf and mass-produced items are losing their charms for the consumers. They want to stand out and be distinct from the rest. 3D Printing makes it easier and more convenient than ever before to create personalized products according to the buyers’ exact specifications.

Very soon, highly personalized and affordable 3D printed items will become the norm. Even today, creating a piece of custom jewelry online has become easy as going to a website, submitting your exact specifications, and receiving the jewelry piece in the mail in just a few days.

Large retail stores are now also offering 3D printing services in select stores.

How are 3D Printers Helping in the Manufacturing of COVID-19 PPE?

The hospitals and the healthcare system have faced unprecedented challenges during the global COVID-19 pandemic. Since hospitals are full of patients and the supply of medical devices, including personal protective equipment (PPE) for medical staff, is running dangerously low, we need new innovative solutions, and 3D Printing might be the answer.

3D Printing is being successfully used to overcome the shortfall of necessary protective equipment for doctors, nurses, and other medical staff. The 3D printing tech has also been used to create parts to repair ventilators.  

In a valiant effort, small startups, schools as well as large corporations with 3D printers joined the effort of printing millions of protection equipment and ventilator parts that save lives. This is one of the few amazing capabilities of 3D Printing.

5 Popular 3D Printing Companies

With the rapid growth in 3D printing technology, several companies across the globe offer specialized 3D Printing. The following are some of the top most popular 3D Printing Companies, especially in the US and Canada.

  • 3D Systems Corp. (DDD)
  • Proto Labs Inc. (PRLB)
  • FARO Technologies Inc. (FARO)
  • Materialize NV (MTLS)
  • The ExOne Co. (XONE)

Facts About 3D Printing – Infographic

3D Printing

Conclusion

3D printers are now one of the most promising and rapidly developing technologies globally with applications across a multitude of industries. 3D Printing offers unimaginable possibilities due to its incredibly flexible and adaptable technology proven to be a game-changer for many industries.

3D Printing is a revolutionary technology that cannot be summed up in a single article, so stay connected to Reviewsed for our series of 3D printing technology articles, updates, and news.

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Infographic Source: https://visual.ly

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Sarah is a writer by profession and passion. She is a real tech-savvy who loves everything tech! Talk about the latest tech releases, latest news from the tech world, on-trend tech gadgets, or simple tech hacks – Sarah knows it all! Being a movie enthusiast, she always has a close eye on the latest releases. Her insights about how well the movie will do on the box offices are surprisingly always correct! We call her the “Encyclopaedia of Movies”.

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